EVALUATION: the INNERLOC EXP from Sullivan Industries

Sullivan set out to make "the next great stride" in expandable broadheads. Did they accomplish that? After testing them Jon says yes, and here is why.

by  Jon E. Silks
Many years back when mechanical heads first came out I absolutely refused to use them. Too many questions surrounded the design and reliability was a huge concern! It was only a couple years back when that all changed and I took the plunge. Since that time many animals have met their demise after one of my mechanical heads zipped through their lungs.

Still, I have always said that there is much room for improvement in the basic design of mechanical broadheads. One of the fundamental rules of good engineering is the K.I.S.S. principal or “keep it simple stupid/sir/sonny (whatever floats your boat)”. If mechanical heads are to make great strides they will most likely incorporate this principal.

With the “next great stride” in mind the design team at Sullivan Industries started out two years ago to achieve just that. They didn't want to jump on the bandwagon just to have a mechanical broadhead in their lineup. Rather, they took a slow deliberate approach and would not release an expandable model until they were satisfied that they had something that realized their goal. The result is the InnerLoc EXP 100 Grain 3-Blade Mechanical Broadhead.

Now, it is our job to see if Sullivan has achieved their goal. Did they come up with an innovative product? Have they added anything to the market? If the design of the EXP model comes anywhere close to the design of their fixed heads that I just evaluated a few weeks back I would say yes!

Basics:
The InnerLoc EXP mechanical broadhead contains five main components, the ferrule, tip, blades, ClipLoc clip and stop collar. 

The ferrule is CNC machined from a solid piece of 6262-T9 aircraft grade aluminum and then finished with a long lasting green anodizing process. The one end is threaded to screw into your arrow while the other end is drilled to accept the cut on impact tip. Along with three shallow blade slots there are also three clip pockets that house the ClipLoc stainless steel clip.
 
The tip, constructed of hardened stainless steel, was absolutely impossible for me to remove to see how it attached. In fact, I destroyed a head in the process of trying to remove the tip! I called the manufacturer and found that the tip is not intended to be replaced. It is press fitted into a hole in the ferrule and will not come out through normal means. A countersunk bevel under the tip allows the practice blade tips to be “captured” for a secure fit. 

Something that these tips have accomplished that no other tip I have ever tested accomplished was to actually cut my finger during testing! These chisel-type tips, other than the short threaded stud, are actually the same as those on the fixed 100 grain heads.

The key to the InnerLoc EXP’s design lies with the blades and ClipLoc clips. Each blade is .030” thick and constructed of hardened stainless steel. At the base of the blade there is an engineered “cam shape” that interacts in several ways with the U-shaped spring clip - also made of hardened stainless steel. 

The clip engages the blade through a hole in the ferrule’s clip pocket and one in the blade. One leg of the “u” is longer and called the axle while the shorter leg is the spring leg. When inserted the shorter spring leg, which is angled slightly inward and contains a small locking catch, snaps into position for a secure hold. As the blade pivots around the axle leg of the clip the “cam shape” at the base of the blade loads a small amount of tension into the spring leg of the clip. 

This tension is used to create a positive snap-shut action as the blade closes. The pressure needed to activate the cam action upon target impact is precisely engineered to provide fast reliable opening. 

Blade Changing is one of the features that, in my opinion, sets this broadhead apart from most others. It is a simple process that employs the use of a small specialized tool (included in each pack) and the ClipLoc clip. Not only is it easy but the process can be performed repeatedly with no adverse effects on any of the components. This is a far better than the little, virtually unusable, and oft times once-and-done screws used by some of the other manufacturers.

The InnerLoc also features 2CD, which stands for two cutting diameter options with each head. This is accomplished with a reversible stop collar. To adjust between 1-7/16” or 1-1/8” cutting diameters the stop collar is simply flipped over. One side of the collar is flat while the other is countersunk. 

Practice blades are also available and proved easy to install.

Testing:
First up on the testing agenda was to carefully and thoroughly inspect each head for craftsmanship and mechanical function. All of the components were generally in good order. The locking latch on the spring clip had several tiny burs on two heads. All components functioned well and the finish was seamless.

Most of my career I have shot only to perfect hunting accuracy not to blow an “X” out of a target and win a tournament. This is brought up to help you understand the limitations of the accuracy test that will be presented here.

Accuracy of an individual broadhead is hard to prove or disprove because when shot out of a shooting machine, such as a Hooter Shooter, every head has always hit the same hole. This has been my experience and the experience of others I know who have experimented with shooting machines. Even if the head appeared to plane it would do the exact same thing each time. I think a better test is a grouping test to determine the accuracy or rather repeatability of a pack of broadheads. A quick spin test showed all heads to be properly aligned with the arrow followed by a paper test to assure proper tuning. Again, un-tuned arrows may actually hit the same general area but improper flight will certainly translate into decreased penetration and perhaps a wounded animal.

To determine repeatability between the heads in the two packs (3-pk) being tested I shot 20 rounds with both packs for a total of 120 shots. I also installed the practice blades on one set for a few rounds. 

The results were as I expected. 

Most of the time all groups were tight out to 20 and 30 yards with the occasional miss-hit, which can be attributed to my skill not the performance of the broadhead. At 40 yards it was much harder to determine any conclusive results as my performance at that distance right now is marginal. 

I also threw in a few field point and practice blade tipped arrows to see if the EXP heads were grouping with them. All arrows, no matter what tip, flew as well as expected producing a 1.5” diameter group at 20 yards and approximately a 2.25” diameter group at 30 yards. Again, that is about the best I can do on any given day at this time of year. To prove repeatability further I would need to use a machine.

*Note* For those of you who do not know what a spin test is, here is a short explanation: Using a completed hunting arrow (broadhead tipped) place the tip of the broadhead on a smooth, flat surface with the length of the arrow perpendicular to that surface - fletching up. Using one hand, make a circle around the shaft of the arrow about ½ to ¾ of the ay up with your thumb and index finger, like an “OK” gesture. With the other hand spin the arrow as fast as you can. Watch the very tip of the broadhead. If the arrow spins without moving the tip position it is coupled well with the arrow shaft and lined up. However, if the tip “walks” or oscillates it is either bent or incorrectly seated on the arrow shaft and will result in less than perfect arrow flight.
Will they open? To answer that question I draped the hide from a recent harvest over a wood frame and placed a foam target behind the hide. In all cases the InnerLoc EXP opened completely before ever getting to the foam target as indicated by the hole in the foam matching the diameter of the heads fully deployed diameter. This was done for both cutting diameters with the same results.

A ruggedness test was performed on three of the six heads by shooting them through a 1” thick rough-cut pine board. As mentioned in other reviews, I do this test to indicate the overall ruggedness of the head - not to equate it with any hunting situation. 

From 20 yards away all three heads were fired from my new rig at 293 fps (Love my new Bowtech Allegiance!!!) into the board. Expandable heads have generally not faired as well as fixed in this test for me. While the InnerLoc EXP heads performed very well at this test there was one bent blade on one head after busting completely through the board. Every board tested head penetrated completely. 

General Commentary:
An expandable head with truly replaceable and durable blades - now there is something to get excited about. In the past, mechanical heads were mostly disposed of after only a few shots and generally only one! The cam shape on the blade and the way in which it interacts with the ferrule and ClipLoc is simple and extremely effective. When first playing around with these heads I was a little concerned with the amount of pressure needed to open them. The hide test described above was enough to alleviate those fears. The value of the 2CD feature is somewhat questionable for the average guy but will certainly help dealers by reducing the number of broadhead models they need to stock. I will definitely use these heads, possibly this winter yet, and report back then on actual field results. 

Design: 4.5 of 5
Great design but would like to see a 1 ¾” or 2” model.

Assembly: 5 of 5
Once you are familiar with the process, assembly or blade changing is a snap.

Sharpness: 4.5 of 5
Blades were sharp and the tip cut me - can’t get much better!

For information on these or any other broadheads from Innerloc, contact:

Sullivan Industries
1472 Camp Creek Road
Lakemont, GA 30552
706-782-5863

Email: connie@sullivanindustries.com
Web Site: www.Innerloc.com

Sullivan Industries
1472 Camp Creek Road
Lakemont, GA 30552

706-782-5863
Email: connie@sullivanindustries.com
Web Site: www.Innerloc.com

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